How a DVD is Made
DVDs are made in different ways depending on the amount of information that is recorded on the disc. DVDs may be single or double layered and single or double layered double sided. Single Layer DVDs (DVD-5 – 4.7GB). These DVDs are made the same way as a CD with one additional polycarbonate layer added between the label and the pits and lands. |
DVD ROM
Re-recordable discs use a layer that allows the laser to polarize the photosensitive layer back and forth between a visible pit to an invisible pit.
Double Layer DVD-9 ROM
Re-recordable discs use a layer that allows the laser to polarize the photosensitive layer back and forth between a visible pit to an invisible pit.
Double Sided DVD-18 ROM
Re-recordable discs use a layer that allows the laser to polarize the photosensitive layer back and forth between a visible pit to an invisible pit.
Unlike current DVDs, which use a red laser to read and write data, Blu-ray uses a blue laser (which is where the format gets its name). A blue laser has a shorter wavelength (405 nanometers) than a red laser (650 nanometers). The smaller beam focuses more precisely, enabling it to read information recorded in pits that are only 0.15 microns (µm) (1 micron = 10-6 meters) long — this is more than twice as small as the pits on a DVD. Plus, Blu-ray has reduced the track pitch from 0.74 microns to 0.32 microns. The smaller pits, smaller beam and shorter track pitch together enable a single-layer Blu-ray disc to hold more than 25 GB of information — about five times the amount of information that can be stored on a DVD.
Blu-ray discs not only have more storage capacity than traditional DVDs, but they also offer a new level of interactivity. Users will be able to connect to the Internet and instantly download subtitles and other interactive movie features. With Blu-ray, you can:
- Record high-definition television (HDTV) without any quality loss
- Instantly skip to any spot on the disc
- Record one program while watching another on the disc
- Create playlists
- Edit or reorder programs recorded on the disc
- Automatically search for an empty space on the disc to avoid recording over a program
- Access the Web to download subtitles and other extra features
Each Blu-ray disc is about the same thickness (1.2 millimeters) as a DVD. But the two types of discs store data differently. In a DVD, the data is sandwiched between two polycarbonate layers, each 0.6-mm thick. Having a polycarbonate layer on top of the data can cause a problem called birefringence, in which the substrate layer refracts the laser light into two separate beams. If the beam is split too widely, the disc cannot be read. Also, if the DVD surface is not exactly flat, and is therefore not exactly perpendicular to the beam, it can lead to a problem known as disc tilt, in which the laser beam is distorted. All of these issues lead to a very involved manufacturing process.